Best Way To Cut A Hole In Aluminum Siding

Be sure to work slowly in order to maintain the proper form.

Best way to cut a hole in aluminum siding.

Mount a diamond blade in your angle grinder and use it like a saw to cut the mesh. It s a versatile material that s durable and easy to work with. For large holes a hole saw gets the job done cleanly and quickly. But if you ve never worked with aluminum siding it can seem very intimidating at first.

Sand the corners of the area you cut and lightly sand an area of about 1 inch on both sides the top and bottom of the gap. We recommend using a diamond blade that s labeled as a ferrous metal cutting blade but many tradespeople use a regular masonry diamond blade with good results. Metal lath and hardware cloth can be cut with a tin snips but there s an easier way. Use a nibbler to cut in a straight line.

While cutting at the width of the aluminum siding make use of straight tin snips. Its characteristics such as low density and corrosion resistance make it a popular and useful material. Cut across the contours of the aluminum siding with a radial arm saw. Use the panel to reduce the risk of snags while cutting.

My main tool for perfection. The less you have to cut the better. Like twist bits hole saws chuck right into your drill and will cut through thin gauge sheet metals like aluminum and steel. Use a scrap of plywood as a backer for the hole saw s pilot bit and to protect your work surface.

If you re looking for tips on how to cut aluminum siding you ve come to the right place. Whether you want to fix your aluminum siding or mend your aluminum boat you may want to know how to repair holes in aluminum. If you notice that the saw binds pull the hole saw away from the siding tilt the hole saw in a different direction and restart drilling the hole. Take the x acto knife and cut out the portion of the aluminum siding that contains the large hole.

This video shows a unique and ez way to mark and cut out an electrical box hole in metal siding. Step 2 cut the width.