Best Way To Cut Aluminum Sheet At Home

Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.

Best way to cut aluminum sheet at home.

Then create a pilot hole within the penciled circle. Easy ways to cut sheet metal panels. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. To cut the sheets of metal rathe.

While these methods result in controlled accurate cuts with limited. Flip the sheet over and repeat. Thick using a ferrous metal cutting blade. Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm.

If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw. The easiest methods for cutting sheet metal panels are not necessarily the simplest. Then grip the saw with both hands and push the blade through the metal to cut it. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.

With care and patience full size sheets of aluminium can be cut using this method. Check out this video. Step 5 optional if your project requires cutting a hole in the center of sheet metal draw it on the metal as you would any other cut line. Tired of getting fingers cut on sheet metal while using tin snips.

It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool. Use a wood cutting saw with carbide tipped blades to cut most aluminum. Hot metal chips will fly. After a few wiggles the sheet will fracture along the cut line leaving a clean break as shown in the above photos.

To cut straight lines use an electric saw. For thin sheets of metal you can use tin snips to cut through it. In our test it cut through rebar like a hot knife through butter.